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Automotive Fit & Finish
Project type
GM 325/330 Front End Sheetmetal
Date
1990
Location
Flint, MI
Variation by design started at +/- 5.0mm
Production Process approved at 1/10 of the original.
PPAP variation was LESS than +/- 0.5mm
Obviously the vehicle shown does not have great style - but that is not the point of this fit & finish topic. The vehicle shown "suffered" from the old frame-to-body (era) clearance relative to the bumper fascia.
The significant TOLERANCE reduction in this solution also reduced labor by 3 people at 3 assembly plants for at least a 10-year production run - also a significant COST reduction!
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